SUPERIOR HEAT DISSIPATION
BY SPHERENE
Cooler systems.
Higher performance.
.png?width=300&name=Design%20ohne%20Titel%20(8).png)
ACROSS AUTOMOTIVE, ELECTRONICS, ENERGY SYSTEMS AND AEROSPACE EFFICIENT THERMAL MANAGEMENT REMAINS A CRITICAL BOTTLENECK
Conventional designs — including heat exchangers, evaporators, cooling plates, and intricate cooling channels in molding — are constrained by issues such as suboptimal thermal efficiency, elevated pressure drop, and susceptibility to powder entrapment.
HEAT EXCHANGER (HEX)
Specifications
- Boosted Thermal Efficiency
ADMS lattices expand the effective surface area, enhancing heat transfer and keeping systems cooler. - Lower Pressure Drop
Smooth ADMS pathways ensure steady, clog-free fluid flow for consistent performance. - Compact, High-Performance Design
Delivers outstanding results in a smaller footprint, saving space without compromising efficiency. - Predictable & Reliable
Lattice geometry provides consistent flow and thermal behavior, making further validation easier and more reliable.
Results
- Spherene's ADMS technology significantly enhances heat exchanger performance by effectively doubling the effective surface area, leading to substantially improved heat dissipation efficiency. The resulting compact design reduces volume while maintaining or exceeding thermal performance. Furthermore, the specialized self-draining ADMS channels prevent clogging and ensure optimal flow conditions, increasing the reliability and consistency of the heat exchange process.
Visuals: Heat Exchanger models created in
partnership with cross-ING
EV COOLING PLATES
- High Thermal Efficiency
Spherene maximizes heat transfer, keeping battery modules within safe operating temperatures. - Lightweight Design
Optimized channels reduce material usage, contributing to overall vehicle weight reduction. - Predictable Flow & Pressure
For typical EV coolant flow rates, ensuring uniform cooling across all cells. - Compact Footprint
Continuous channels allow high-performance cooling without increasing battery pack size.
Results
Spherene's Adaptive Density Minimal Surface (ADMS) provides essential solutions for EV cooling plates, resulting in Extended Battery Range & Life through high thermal efficiency; Reduced Manufacturing Costs (BOM) via lightweight design; Enhanced Safety & Performance due to predictable, uniform cooling; and Increased Energy Density enabled by a compact, high-performance cooling footprint.
ADVANCED MOLDING. ACCELERATED PRODUCTION.
- Conformal dual-chamber cooling channels follow the part geometry for efficient heat extraction.
- Uniform cooling minimizes deformation and improves part quality and dimensional stability.
- Faster, more efficient cooling shortens cycle times, increasing throughput and reducing per-part costs.
- Lightweight, minimal-surface tooling reduces material use, machining time, and supports hybrid manufacturing.
- Dual-chamber architecture allows independent or alternating cooling/heating for process optimization.
- ADMS-based mold inserts replace traditional drilled cores, offering stronger structures while reducing material use, energy consumption, and tooling weight by up to 20%.
- Optimized thermal management improves process consistency and part quality in high-volume production.
- Lighter, more efficient tooling enhances sustainability and has demonstrated excellent performance in real manufacturing environments.
Results
A lighter, more efficient, and thermally optimized tooling system that delivers faster cycle times, higher part quality, lower costs, and improved sustainability—validated in real high-volume manufacturing environments.
