SUPERIOR HEAT DISSIPATION
Cooler systems.
Higher performance.
.png?width=300&name=HEX%20cross-ing%20(1).png)
ACROSS AUTOMOTIVE, ELECTRONICS, ENERGY SYSTEMS AND AEROSPACE EFFICIENT THERMAL MANAGEMENT REMAINS A CRITICAL BOTTLENECK
Conventional designs — including heat exchangers, evaporators, cooling plates, and intricate cooling channels in molding — are constrained by issues such as suboptimal thermal efficiency, elevated pressure drop, and susceptibility to powder entrapment.
HEAT EXCHANGER (HEX)
Specifications
- Boosted Thermal Efficiency
ADMS expands the effective surface area, enhancing heat transfer and keeping systems cooler. - Lower Pressure Drop
Smooth ADMS pathways ensure steady, clog-free fluid flow for consistent performance. - Compact, High-Performance Design
Delivers outstanding results in a smaller footprint, saving space without compromising efficiency. - Predictable & Reliable
Flow geometry provides consistent flow and thermal behavior, making further validation easier and more reliable.
Results
- Spherene's ADMS technology significantly enhances heat exchanger performance by effectively doubling the effective surface area, leading to substantially improved heat dissipation efficiency.
- The resulting compact design reduces volume while maintaining or exceeding thermal performance.
- The specialized self-draining ADMS channels prevent clogging and ensure optimal flow conditions, increasing the reliability and consistency of the heat exchange process.
Visuals: Heat Exchanger models created in
partnership with cross-ING
EV COOLING PLATES
- High Thermal Efficiency
Spherene maximizes heat transfer, keeping battery modules within safe operating temperatures. - Lightweight Design
Optimized channels reduce material usage, contributing to overall vehicle weight reduction. - Predictable Flow & Pressure
For typical EV coolant flow rates, ensuring uniform cooling across all cells. - Compact Footprint
Continuous channels allow high-performance cooling without increasing battery pack size.
Results
Spherene's Adaptive Density Minimal Surface (ADMS) provides essential solutions for EV cooling plates, resulting in Extended Battery Range & Life through high thermal efficiency; Reduced Manufacturing Costs (BOM) via lightweight design; Enhanced Safety & Performance due to predictable, uniform cooling; and Increased Energy Density enabled by a compact, high-performance cooling footprint.
ADVANCED MOLDING. ACCELERATED PRODUCTION.
- Conformal dual-chamber cooling channels follow the part geometry for efficient heat extraction.
- Uniform cooling minimizes deformation and improves part quality and dimensional stability.
- Faster, more efficient cooling shortens cycle times, increasing throughput and reducing per-part costs.
- Lightweight, minimal-surface tooling reduces material use, machining time, and supports hybrid manufacturing.
- Dual-chamber architecture allows independent or alternating cooling/heating for process optimization.
- ADMS-based mold inserts replace traditional drilled cores, offering stronger structures while reducing material use, energy consumption, and tooling weight by up to 20%.
- Optimized thermal management improves process consistency and part quality in high-volume production.
- Lighter, more efficient tooling enhances sustainability and has demonstrated excellent performance in real manufacturing environments.
Results
A lighter, more efficient, and thermally optimized tooling system that delivers faster cycle times, higher part quality, lower costs, and improved sustainability—validated in real high-volume manufacturing environments.
