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LATTICE OPTIMIZATION

Smarter lattices, faster design cycles 

Spherene Structure
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Designing optimal lattices manually is time-consuming, prone to error, and slows down product development.
 

Conventional lattices often need many iterations before certification. 

THE SOLUTION WITH SPHERENE

ADMS automatically generates load-adaptive, continuously graded, certifiable lattices directly in your CAD, reducing trial-and-error and accelerating time-to-market.

 

Key Benefits:

  • Faster product design and fewer manual iterations
  • Predictable mechanical performance for quicker approval
  • Support-free, printable geometries

GE BRACKET: SPHERENE EDITION

Challenge: Design a lightweight titanium jet engine lifting bracket capable of withstanding extreme loads in multiple directions (vertical, horizontal, diagonal, torsional). Original part weighed 2,033 g.


Method:

  • ADMS lattices where used to selectively remove material from low-stress regions while reinforcing critical load paths.
  • Finite-element simulations guided lattice density to ensure predictable stiffness zones.
  • Optimized with minimal support structures to reduce build time and material usage.

Results:

  • Print mass: -7% vs. competition winner
  • Support volume: -58%
  • Engineering time: -64%
  • Post-processing time: -80%
  • Total cost savings: 49%
spherene_GE_bracket

Impact:

Achieved lighter, certified, high-performance aerospace part with full structural integrity, demonstrating how simulation-driven lattice optimization can outperform traditional and even award-winning designs.
GE bracket

Other applications 

ESA BRACKET

  • Lattice optimization allows for faster certification by producing predictable, simulation-verified performance.
  • Reduces the number of design iterations needed for structural validation, accelerating time-to-launch.
  • Lightweight lattice structure improves payload efficiency while maintaining strength and durability under space loads.
  • Demonstrates how ADMS lattices enable high-performance, reliable aerospace components that meet strict operational and regulatory requirements.

Watch video: sphereneRHINO Design Workflow ESA Satellite Bracket

ESA BRACKET

ANCHOR BRACKET: ACCESSORY MOUNTING

  • Used in automotive, robotics, and film applications for mounting heavy accessories to tubular frames.
  • Lattice-filled bridging volume optimizes weight-to-strength ratio, maintaining robustness while reducing mass.
  • Allows for adjustable attachment points without over-engineering the structure
  • Highlights how lattice optimization provides efficient, load-bearing designs for industrial and mechanical applications.
Anchor_Bracket

Optimize your lattices. Accelerate your product launch